Cooling Tower Water Treatment Programs

OUR WATER TREATMENT PROGRAM

We offer an effective cooling tower water treatment program that will provide the right quality of water to the cooling tower and the correct circulation chemistry, allowing it to run efficiently.


The program is designed to avoid problematic deposition and maintain a manageable amount of blowdown, in turn it helps conserve the amount of any makeup water or chemicals needed and results in lower-mineral concentration.


Our cooling tower water treatment programs will employ technologies that will remove damaging impurities from your cooling tower feed water, circulation water, and/or blowdown. 


The exact components of a cooling tower water treatment program depend on the quality of feed water and chemistry of the circulatory water in relation to the quality of water needed for the specific cooling tower and related equipment (according to the manufacturer’s recommendations), but in general, a basic cooling tower water treatment program typically includes:

  • clarification
  • filtration and/or ultra filtration
  • ion exchange/softening
  • chemical feed
  • automated monitoring

 

Treating your cooling tower water properly is essential to the success and efficiency of your process. 


Organic growth, fouling, scaling, and corrosion are all challenges that can reduce plant productivity and require costly equipment replacements down the road.


When it comes to deciding if you need treatment for your cooling tower water, it is extremely important to consult a water treatment consultant. The chemistry and required makeup water will depend on the quality of the make up supply water.


Specific treatment processes vary depending on the requirements of the cooling tower and quality/chemistry of the feed and circulation water.


Cooling tower makeup water intake:


Makeup water, or the water replacing bleed and evaporated and leaked water from the cooling tower, is first drawn from its source, which could be raw water, city water, city-treated effluent, in-plant wastewater recycle, well water, or any other surface water source.


Depending on the quality of this water, you may or may not need treatment here. If a water treatment system is needed at this part of the cooling tower water process, it is usually technology that removes hardness and silica or stabilizes and adjusts the pH.


At this point of the process, the proper treatment optimizes the tower evaporation cycles and minimizes the water bleed rate to drain beyond what might be done with chemicals alone.



Filtration and ultra-filtration options

The specific configuration of your water treatment program will depend on several things, including:

  • What type of cooling tower you have (open circulating, once-through, or closed loop)
  • quality of your feed water
  • manufacture-recommended quality requirements for the cooling tower and equipment
  • chemistry/makeup of your circulatory water
  • regulatory requirements for discharge
  • whether or not blowdown will be treated for reuse in the cooling tower
  • type of heat exchanger
  • cycle of concentration.


Feed/Make up water Filtration:


Makeup water, or the water replacing bleed and evaporated and leaked water from the cooling tower, is first drawn from its source, which could be raw water, city water, city-treated effluent, in-plant wastewater recycle, well water, or any other surface water source. 


A pre- treatment of the make up water will Depend on the quality of the make up water.


In some cases it might be necessary to filter the make up water to the cooling towers by employing various filtration methods to remove impurities and supply good quality water.


 The next step is generally running the cooling tower water through some type of filtration to remove any suspended particles such as sediment, turbidity, and certain types of organic matter. 


It is often useful to do this early on in the process, as the removal of suspended solids upstream can help protect membranes and ion exchange resins from fouling later on in the pre-treatment process. 


Depending on the type of filtration used, suspended particles can be removed down to under one micron. 


Ion exchange/water softening:
If there’s high hardness in your source/makeup water, there may be treatment for the removal of the hardness. Instead of lime, a softening resin can be used; a strong acid cation exchange process, whereby resin is charged with a sodium ion, and as the hardness comes through, it has a higher affinity for calcium, magnesium, and iron so it will grab that molecule and release the sodium molecule into the water. These contaminants, if present, will otherwise cause scale deposits and rust. 


Side Stream Filtration:


If the cooling tower water is going to be recirculated throughout the system, a side-stream filtration unit will be helpful in removing any problematic contaminants that have entered through drift contamination, leak, etc. A good rule of thumb is that, if you cooling tower water treatment system requires side-stream filtration, about 10% of the circulating water will filter through. It typically consists of a good quality multimedia filtration unit. 

 


 Water Treatment Program/control:


A cooling tower water treatment program will be made up of the technologies necessary to regulate the level of:


  • alkalinity: will dictate potential of calcium carbonate scale
  • chlorides: can be corrosive to metals; different levels will be tolerated based on materials of cooling tower and equipment
  • hardness: contributes to scale in the cooling tower and on heat exchangers
  • iron: when combined with phosphate, iron can foul equipment
  • organic matter: promotes microorganism growth, which can lead to fouling, corrosion, and other system issues
  • silica: known for causing hard scale deposits
  • sulfates: like chlorides, can be extremely corrosive to metals
  • total dissolved solids (TDS): contribute to scaling, foaming, and/or corrosion
  • totals suspended solids (TSS): undissolved contaminants that can cause scaling, biofilms, and/or corrosion.

 

Depending on the needs of your cooling tower and process, these standard components are usually adequate. However, if your tower requires a system that provides a bit more customization, there might be some features or technologies you will need to add on.


We are a Full Service Cooling Tower Water Treatment Services in Miami Fl.


 


 Chemical addition/Blow-Down:


There is typically the use of chemicals, such as: 

 

  • corrosion inhibitors (e.g., bicarbonates) to neutralize acidity and protect metal components
  • algaecides and biocide (e.g., bromine) to reduce the growth of  microbes and biofilms
  • scale inhibitors (e.g., phosphoric acid) to prevent contaminants from forming scale deposits.


Thorough treatment prior to this stage can help reduce the amount of chemicals needed to treat water at this point in the process, which is ideal considering many chemical treatments can be expensive.  


Blow-Down: 


The last part of treatment required for cooling tower water is the blowdown or bleed from the tower.Depending on how much water the cooling tower needs to circulate for proper cooling capacity, plants will choose to recycle and recover the water through some type of post treatment in the form of reverse osmosis or ion exchange, especially in places where water might be scarce. This allows liquid and solid waste to be concentrated and removed while treated water can be returned to the tower and reused.


If the water from your blowdown needs to be discharge, any discharge your system creates will need to meet all regulatory requirements.


In certain areas where water is scarce, there could be large sewer connection fees, and de-mineralization systems can be a cost effective solution here, as they can help minimize the cost to connect to water and sewer lines.  


Also, the discharge of your cooling tower bleed must meet local municipal discharge regulations if your effluent is being returned to the environment or a publicly owned treatment works.